If you're looking at doing something similar, definitely head over to www.uksaabs.co.uk there's so much info there and they seem like a friendly bunch.
Anyway, I think the following brain dump is a list of stuff that's going to be a pain to sort out/ challenge to get stuck into:
- Saab ECU need speed sensor as it calculates boost on detecting what gear you're in. Sierra doesn't have ABS, so we may have to rig up a toothed wheel and sensor onto the prop, or Burton Power sell electronic speedo sender adaptors for the Type 9 gearbox.
- Clutch - the Saab is 185bhp, and while the Zero is a light car, it's stil a lot for the old 2.3 Sierra plate to deal with. Yukspeed and SBDevelopments do uprated plates if needed.
- Engine size, I've now heard a lot of 'this engine is very tall' stories, fingers crossed the expected bonnet bulge will look more 'purposeful' than 'upturned bathtub'.
- Custom engine mounts - I'd best brush off the welder...
- Power Steering and Air Con will be ditched so will need an idler pulley or 2 and brackets to retain belt tension.
- 'Sticky-out bits' i.e. Manifolds, turbo, alternator, etc; all these could get in the way of chassis rails, steering column etc.
- Fuel tank to suit fuel injection i.e. has a return inlet.
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